In the industrial field, cutting picks are significant cutting tools and are widely applicable in mining, coal excavation, ore crushing, road excavation, and other fields. Its performance and service life directly affect production efficiency and safety. Proper care and maintenance are essential to give full play to the cutting pick‘s performance and extend its service life.

The role of cutting picks

Improve cutting efficiency: the sharp cutting surface of the pick can quickly cut through coal, rock, hard rock, and other rock formations, greatly improving cutting efficiency.

Reduce labor intensity: using picks can reduce the labor intensity of workers, reduce the frequent operation of hand tools, and make cutting work easier.

Ensure cutting quality: precise cutting of picks can ensure the flatness of the cutting surface, thereby improving cutting quality.

Maintenance of cutting picks

Understand the maintenance requirements of cutting picks

Regular inspection: periodic inspection of the pick to ensure that it has no damages, cracks, or significant wear on any part, thus preserving its optimal working condition.

Timely replacement: if the pick is identified as significantly worn or damaged, we should timely replacement is imperative to prevent any compromise in cutting effectiveness and ensure safety.

Keep clean: after each use, it’s critical to remove debris and dust from the pick to keep it clean, preventing corrosion and minimizing wear.

Regular Lubrication: lubricate picks regularly according to the manufacturer’s recommendations to reduce friction and wear and increase service life.

Master maintenance skills and methods

Lubrication and maintenance: according to the material and process requirements of the pick, select the appropriate lubricant to lubricate the pick.

Replace worn parts: with prolonged usage, some parts of the pick, such as seals and dust boots, may become worn or aged and should be replaced in time to ensure proper operation.

Adjustment of clearance: for some adjustable picks, it’s crucial to regularly check and adjust the clearance to maintain it in optimal working condition.

Usage environment: keep the usage environment of the pick dry and clean, and avoid using it in a humid and dusty environment to avoid affecting its performance and service life.

Choose appropriate maintenance tools and equipment

Maintenance tools: ensuring the smooth operation of the job relies on selecting the right maintenance tools. Commonly used pick maintenance tools include cleaners, lubricants, brushes, and wrenches.

Testing equipment: to accurately judge the condition of the pick, some professional testing equipment is also indispensable. For example, wear detectors and pressure sensors can help detect the wear degree and working condition of cutting picks.

Precautions

Safety first: during the maintenance process, the principle of safety first should always be followed. Especially when handling lubricants or detergents, avoid splashing them into your eyes or skin, which may cause injury.

Correct use and operation: use and maintain the pick correctly according to the manufacturer’s recommendations to avoid irregular operation that may damage the pick or reduce its service life.

Regular professional maintenance: for some complex or critical cutting pick equipment, regular professional maintenance and servicing can ensure long-term stable operation.

Quality Assurance and Maintenance Agreements: establish relationships with reliable suppliers to ensure the quality and performance of cutting picks. At the same time, you can sign a maintenance agreement with them to allow professionals to perform regular maintenance and inspections to improve maintenance effectiveness and efficiency.

Maintaining picks is a job that requires care and patience. Mastering the correct maintenance method can effectively extend the service life of the cutting pick and improve production efficiency. As science and technology continually advance, maintenance and repair technologies for picks will also progress, offering enhanced support and assurances for engineering and mining operations.